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Technical Paper

Simplified Modeling of an Innovative Heating Circuit for Battery Pack Based on Traction Motor Drive System

2023-04-11
2023-01-0515
Alternating current (AC) heating is an efficient and homogeneous manner to warm Lithium-ion batteries (LIBs) up. The integrated design of AC heating combined with the motor drive circuit has been studied by many scholars. However, the problems of excessive heating frequency (>1kHz) and zeros torque output of the motor during the heating process have not been solved. High-frequency AC excitation may be detrimental to the battery because the effect of high-frequency AC excitation on the state of health of the battery is unknown. In addition, although the zero-torque output can be realized by controlling the q-axis current to zero, the torque ripple is still difficult to eliminate in a real-world application. To further solve the above problems, the motor’s neutral conductor is pulled out and connected to a large capacitor to increase the current amplitude of the AC heating at low frequencies.
Technical Paper

Thermal Management Design and Simulation of Symmetric Air-Cooled System for Lithium Battery

2023-04-11
2023-01-0517
Good heat dissipation of Lithium battery can prevent the battery from shortening its life due to rapid aging or thermal runaway. In this paper, an air-cooled structure of 5 series and 3 parallel battery packs is designed, which combines the advantages of series and parallel air ducts and optimizes the heat dissipation effect and the space ratio of air ducts. First, the heat generation model of NCR18650PF lithium battery is established, and the heat generation rate and time under different discharge rates are calculated. Combined with the working conditions of the battery itself, the necessity of battery pack heat dissipation was found.
Technical Paper

MPC-Based Downhill Coasting-Speed Control Method for Motor-Driven Vehicles

2023-04-11
2023-01-0544
To improve the maneuverability and energy consumption of an electrical vehicle, a two-level speed control method based on model predictive control (MPC) is proposed for accurate control of the vehicle during downhill coasting. The targeted acceleration is planned using the anti-interference speed filter and MPC algorithm in the upper-level controller and executed using the integrated algorithm with the inverse vehicle dynamics and proportional-integral-derivative control model (PID) in the lower-level controller, improving the algorithm’s anti-interference performance and road adaptability. Simulations and vehicle road tests showed that the proposed method could realize accurate real-time speed control of the vehicle during downhill coasting. It can also achieve a smaller derivation between the actual and targeted speeds, as well as more stable speeds when the road resistance changes abruptly, compared with the conventional PID method.
Technical Paper

Motor Stator Modeling and Equivalent Material Parameters Identification for Electromagnetic Noise Calculation

2023-04-11
2023-01-0530
Aiming at the laborious process in motor structure modeling for acoustic noise calculation, an improved stator structure modeling scheme is proposed, which includes stator structure simplification and equivalent material parameters identification. The stator assembly is modeled as a homogeneous solid with the same size as the stator core, and the influence of model simplification is compensated by orthotropic equivalent material parameters. The equivalent material parameters are acquired through an optimization algorithm by minimizing the error between FEM calculated modal frequencies and the modal tested results. With the stator assembly model, the motor assembly model is built, and the constrained modal characteristics of the motor assembly are verified by comparing the modal frequencies to the resonance bands in the vibration acceleration spectrum. Finally, the motor structure model is used to calculate the electromagnetic noise of an induction motor.
Technical Paper

Analysis and Redesign of Connection Part in Cargo Truck Chassis for Fatigue Durability Performance

2023-04-11
2023-01-0599
With the growing prosperity of the long-distance freight and urban logistics industry, the demand for cargo trucks is gradually increasing. The connecting bracket is the critical connecting part of the truck chassis, which bears the load transmitted by the road excitation and reduces the damage to the frame caused by the load. However, the occurrence of rough road conditions is inevitable in heavy-duty transportation. In this paper, road durability tests and fatigue life analysis are carried out on the original structure to ensure the safety of the vehicle. Based on the known boundary and load constraints, a lightweight and high-performance structure is obtained through size optimization, as the original structure cannot meet the performance requirements. Firstly, the road test was conducted on the truck where the original bracket structure is located.
Technical Paper

Path Planning and Tracking Control of Car-like Robot Based on Improved NSGA-III and Fuzzy Sliding Mode Control

2023-04-11
2023-01-0681
In recent years, research on car-like robots has received more attention due to the rapid development of artificial intelligence from diverse disciplines. As essential parts, path planning and lateral path tracking control are the basis for car-like robots to complete automation tasks. Based on the two-degree-of-freedom vehicle dynamic model, this study profoundly analyzes the car-like robots’ path planning and lateral path tracking control. Three objectives: path length, path smoothness, and path safety, are defined and used to construct a multi-objective path planning model. By introducing an adaptive factor, redefining the selection of reference points, and using the cubic spline interpolation for path determination, an improved NGSA-III is proposed, which is mostly adapted in solving the multi-objective path planning problem.
Technical Paper

MPC Based Car-Following Control for Electric Vehicles Considering Comfort

2023-04-11
2023-01-0683
This paper proposed a model predictive control(MPC) based car-following control strategy for electric vehicles considering comfort, in order to improve the comfort of the car-following control system of electric vehicles. The MPC algorithm is improved in the following three aspects to improve the comfort: Firstly, a five-state longitudinal car-following model is adopted, so that the MPC algorithm can optimize the acceleration and acceleration change rate of the ego vehicle. Secondly, for the weight coefficients of the output vector and the input vector of the objective function, the fixed weight coefficients are changed into variable weight coefficients by the way of Nash equilibrium game, so that the control system can improve the weight of the parameters used to control the comfort under suitable driving conditions.
Technical Paper

MPC Based Car-Following Control Considering Uphill and Downhill

2023-04-11
2023-01-0691
At present, most of the longitudinal car-following control algorithms based on model predictive control (MPC) do not consider the influence of the presence of the sloping road on the inter-vehicle distance, resulting in poor tracking capability under ramp conditions. In order to reduce the inter-vehicle distance error under ramp conditions and improve the tracking capability of longitudinal car-following control algorithm. The car-following control algorithm based on MPC considering uphill and downhill is proposed. This algorithm is based on the vehicle structure of fuel passenger cars, and adds a slope angle reconstruction module for implementing slope angle measurement and reducing the complexity of slope angle calculation based on the framework of conventional hierarchical control structure.
Technical Paper

Intersection Traffic Safety Evaluation Using Potential Energy Filed Method

2023-04-11
2023-01-0855
The intersection is recognized as the most dangerous area because of the restricted road structures and indeterminate traffic regulations. Therefore, according to the Vehicle-to-everything (V2X) communication, Intelligent Transportation Systems (ITS), and Digital Twin data, we present a potential energy field method to establish the general characteristics of intersection traffic safety, evaluate the safety situation of intersection and assist intersection traffic participants in passing through the intersection safer and more efficient. The resulting potential energy field method is established by the contour line of traffic participants' potential energy, which is constructed as a superposition of disparate energies, such as boundary potential energy, body potential energy, and velocity potential energy. The intersection traffic safety is evaluated by the potential energy field characteristic of simultaneous intersection traffic participants.
Technical Paper

A Novel Test Platform for Automated Vehicles Considering the Interactive Behavior of Multi-Intelligence Vehicles

2023-04-11
2023-01-0921
With the popularity of automated vehicles, the future mixed traffic flow contains automated vehicles with different degrees of intelligence developed by other manufacturers. Therefore, simulating the interaction behavior of automated vehicles with varying levels of intelligence is crucial for testing and evaluating autonomous driving systems. Since the algorithm of traffic vehicles with various intelligence levels is difficult to obtain, it leads to hardships in quantitatively characterizing their interaction behaviors. Therefore, this paper designs a new automated vehicle test platform to solve the problem. The intelligent vehicle testbed with multiple personalized in-vehicle control units in the loop consists of three parts: 1. Multiple controllers in the loop to simulate the behavior of traffic vehicles;2. The central console applies digital twin technology to share the same traffic scenario between the tested vehicle and the traffic vehicle, creating a mixed traffic flow. 3.
Technical Paper

Study on Local Stress Variable Strength Design Effect of B-Pillar Structure

2023-04-11
2023-01-0082
In this paper, the principles, advantages and disadvantages of the main technology of variable strength design of automobile B-pillar Based on the finite element simulation technology, the local stress variable strength design effect of Automobile B-pillar structure is simulated, compared and evaluated. The simulation results show that with the same mechanical properties, the overall lightweight degree of B-pillar structure with variable strength design can be reduced by about 8.9%. With the expansion of the strengthening area of variable strength design of parts, the degree of lightweight of parts can be further improved. It can be seen that the local stress variable strength design method provides a new technical option for the lightweight design of automobile parts.
Technical Paper

The Pendulum Motion Measured Digital Photogrammetry for a Centrifugal Pendulum Vibration Absorber

2023-04-11
2023-01-0124
Centrifugal Pendulum Vibration Absorber (CPVA for short) is used to absorb torsional vibrations caused by the shifting motion of the engine. It is increasingly used in modern powertrains. In the research of the dynamic characteristics of the CPVA, it is necessary to obtain the real motion of the pendulum to compensate the fitting performance of mathematical model. The usual method is to install an angle sensor to measure the movement of the pendulum. On the one hand, the installation of the sensor will affect its movement to a certain extent, so that the measurement results do not match the actual motion. On the other hand, the motion of the pendulum is not only the rotational motion around the rotational axis of the CPVA rotor, but also has translation relative to it. As a result, it is difficult to obtain accurate motion only by the angle sensor. We proposed a non-contact centrifugal pendulum motion measurement method.
Technical Paper

The Multi-Objective Optimization Design of Hard Point Parameters for Double Wishbone Independent Suspension

2023-04-11
2023-01-0127
There are often a large number of design variables and responses in suspension hard point optimization design. The traditional optimization strategy integrating heuristic algorithm and simulation model is not applicable due to its low efficiency. To solve optimization problems with huge number of design variables and responses, a multi-objective optimization framework combined heuristic optimization algorithm with multi-objective decision-making method is developed. Specifically, the multi-objective optimization was performed by dividing the problem into two independent sub-problems of multi-objective optimization and multi-objective decision-making. Further, to reduce the number of sample points required for building a surrogate model, a two-stage multi-objective optimization is proposed.
Technical Paper

Multi-objective Combination Optimization of Automobile Subframe Dynamic Stiffness

2023-04-11
2023-01-0005
Subframe is an important part of automobile chassis, which is connected with body, suspension control arm, powertrain mount, etc. The dynamic stiffness value of the connection point is an important performance index of the subframe, which affects the vibration of the vehicle body. This paper introduces the basic concept and related theory of dynamic stiffness, derives the theoretical formula of dynamic stiffness, and analyzes the frequency response of the key points of the subframe. In view of the fact that the dynamic stiffness of the subframe of a certain vehicle model is not up to the standard at some connection points, the dynamic stiffness CAE simulation analysis is carried out to determine the frequency range of insufficient dynamic stiffness and the connection points that need to be optimized.
Technical Paper

Anti-Skid System for Ice-Snow Curve Road Surface Based on Visual Recognition and Vehicle Dynamics

2023-04-11
2023-01-0058
Preventing skidding is essential for studying the safety of driving in curves. However, the adhesion of the vehicle during the driving process on the wet and slippery road will be significantly reduced, resulting in lateral slippage due to the low adhesion coefficient of the road surface, the speed exceeding the turning critical, and the turning radius being too small when passing through the corner. Therefore, to reduce the incidence of traffic accidents of passenger cars driving in curves on rainy and snowy days and achieve the purpose of planning safe driving speed, this paper proposes a curve active safety system based on a deep learning algorithm and vehicle dynamics model. First,we a convolutional neural network (CNN) model is constructed to extract and judge the characteristics of snow and ice adhesion on roads.
Technical Paper

Dynamic Switch Control of Steering Modes for 4WID-4WIS Electric Vehicle Based on MOEA/D Optimization

2023-04-11
2023-01-0641
To overcome the shortcoming that vehicles with multiple steering modes need to switch steering modes at parking or very low speeds, a dynamic switch method of steering modes based on MOEA/D (Multi-objective Evolutionary Algorithm Based on Decomposition) was proposed for 4WID-4WIS (Four Wheel Independent Drive-Four Wheel Independent Steering) electric vehicle, considering the smoothness of dynamic switch, the lateral stability of the vehicle and the energy economy of tires. First of all, the vehicle model of 4WID-4WIS was established, and steering modes were introduced and analyzed. Secondly, the conditions for the dynamic switch of steering modes were designed with the goal of stability and safety. According to different constraints, the control strategy was formulated to obtain the target angle of the active wheels. Then aiming at the smoothness of the dynamic switch, the active wheel angle trajectory was constructed based on the B-spline theory.
Technical Paper

A Novel Speed Control Strategy for Electric Vehicles with Optimal Energy Consumption under Multiple Constraints

2023-04-11
2023-01-0697
Autonomous driving related technologies have become a hot topic in academia and industry. Planning control is one of the core technologies of autonomous driving, which is conducive to vehicles safe and efficient driving. This paper proposes a novel optimal speed control algorithm, which considers the power system's energy consumption, the speed limit on the road, and the safe distance of the vehicle in front. An optimal speed control model of “From battery to wheel” energy consumption is established by constructing a performance index function based on the best-fitting formula of motor power, motor speed and torque. Based on the optimal control principle, the fourth-order ordinary differential equation of the speed control model is established, based on the indirect adjoining approach, the speed control model under the restriction of the road speed limit and safe distance of the preceding vehicle is derived and the analytical expression is obtained.
Technical Paper

A Semantic Segmentation Algorithm for Intelligent Sweeper Vehicle Garbage Recognition Based on Improved U-net

2023-04-11
2023-01-0745
Intelligent sweeper vehicle is gradually applied to human life, in which the accuracy of garbage identification and classification can improve cleaning efficiency and save labor cost. Although Deep Learning has made significant progress in computer vision and the application of semantic network segmentation can improve waste identification rate and classification accuracy. Due to the loss of some spatial information during the convolution process, coupled with the lack of specific datasets for garbage identification, the training of the network and the improvement of recognition and classification accuracy are affected. Based on the Unet algorithm, in this paper we adjust the number of input and output channels in the convolutional layer to improve the speed during the feature extraction part. In addition, manually generated datasets are used to greatly improve the robustness of the model.
Technical Paper

Topology Optimization Design on Cooling-Plate for Lithium-ion Battery Based on Electro-Thermal Model

2023-04-11
2023-01-0506
A flow channel design of the battery liquid cooling plate is carried out through the variable density topology optimization method according to the heat dissipation requirements of lithium-ion power batteries under actual working conditions. Firstly, given the non-uniform heat generation of lithium battery cells, the heat generation mechanism is studied so that the battery electro-thermal model is established, then the distribution regularity of heat generation rate in the cell at different discharge rates is obtained. Subsequently, through COMSOL Multiphysics simulation software, the multi-objective topology optimization of the primary configuration radiator is conducted. The weights of the optimization objectives minimum temperature and minimum flow resistance are determined by practical engineering application. Finally, an optimized model with a volume fraction of 50% was obtained.
Technical Paper

Design and Structural Parameters Analysis of the Centrifugal Compressor for Automotive Fuel Cell System Based on CFD Method

2023-04-11
2023-01-0499
Electric centrifugal air compressor is one of the most important auxiliary components for the fuel cell engine, which has great impacts on the system efficiency, cost and compactness. However, the centrifugal compressor works at an ultra-high speed for a long time, which poses a great challenge to the lives of motor, bearing and seal. Therefore, reducing the rotating speed of the impeller and maintaining high pressure ratio and high efficiency are important issues for aerodynamic design of the compressor. In this paper, a centrifugal compressor rotor for a 100kW fuel cell system is designed. Aiming at reducing the rotating speed, the influences of three key structural parameters including inlet blade angle, outlet blade angle and blade outlet radius on performance are investigated. The aerodynamic performance of the compressor is predicted using the Reynolds-averaged Navier-Stokes (RANS) equations with computational fluid dynamic (CFD) tools.
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